主图2
主图
Coiler
Automatic-Cutter
Vacuum-calibration-tank
Extruder
Cooling-Tank
主图2 主图 Coiler Automatic-Cutter Vacuum-calibration-tank Extruder Cooling-Tank

PE Pipe Extrusion Line

Through long time and continuous innovation and testing, Gangsu has developed the new generation PE pipe extrusion line with high automation, high speed, high reliability, low energy consumption. Our PE pipe extrusion can process wide range of material, including HDPE, LDPE, PP, PPR, PPH, PPB, MPP, PERT, etc.
Our PE pipe extrusion line can produce from size of minimum 16mm to 2000mm with single layer or multi-layer.

Application for Our PE Pipe Extrusion Line

Parameter overview

Model Pipe Range (mm) Output Capacity (kg/h) Main Motor (kw)
PE63
16 – 63
150 – 300
45 – 75
PE110
20 – 110
220 – 360
55 – 90
PE160
50 – 160
300 – 440
75 – 110
PE250
75 – 250
360 – 500
90 – 132
PE315
90 – 315
440 – 640
110 – 160
PE450
110 – 415
500 – 800
132 – 200
PE630
250 – 630
640 – 1000
160 – 250
PE800
315 – 800
800 – 1200
200 – 355
PE1000
400 – 1000
1000 – 1500
250 – 355
PE1200
500 – 1200
1200 – 1800
355 – 250x2
PE1600
710 – 1600
1800 – 2400
250x2 – 355x2
PE2000
800 – 2000
2400 – 3000
355x2 – 355x2+160

Production equipment and process

Pipe line detail photo set

Single Screw Extruder

Based on 33:1 L/D ratio for screw design, we have developed 38:1 L/D ratio. Compared with 33:1 ratio, 38:1 ratio has advantage of 100% plasticization, increase output capacity by 30%, reduce power consumption up to 30% and reach almost linear extrusion performance.



Extrusion Mold

Extrusion mold apply spiral structure, each material flow channel is placed evenly. Each channel is after heat treatment and mirror polishing to ensure material flow smoothly. Mold structure is compact and also provide stable pressure, always from 19 to 20Mpa. Under this pressure, pipe quality is good and very little effect on the output capacity. Can produce single layer or multi-layer pipe.

Vacuum Calibration Tank

Vacuum calibration tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Cooling Tank (Optional)

Cooling tank is used to cool pipe further.








Haul-off Machine

Haul-off machine provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Automatic Cutter

Automatic cutter controlled by PLC, working together with haul-off machine to have precise cutting. Customer can set the length of pipe they want to cut. Multi-feed-in actions for the accomplishment of one cutting process (protect blades and saws, prevent from blade and saws stuck for thick pipe and cut face of pipe is smooth).

Stacker / Coiler

To support and unload pipes. Length of stacker can be customized. To coil pipe into roller, easy for storage and transportation. Usually used for pipe below size 110mm. Have single station and double station for choice.


Turnkey Project Delivery Case

  • Material: LDPE Agricultural Film
  • Output Capacity: 1000KG/H
  • Floor Space: 500 m²
  • Installation Power:725KW
  • Water Consumption: 35 m²/H
GANGSU provides operation manual (English version) to instruct how to maintain and install and operate the machine, if any technical problem, the buyer can communicate with the seller by phone call and email. During warranty period, the seller will change spare parts (except for wearing parts like: blades, heating parts and small electrics etc.) for the buyer when parts worn-out free of charge. GANGSU will deliver the needed parts to you.

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